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Synchronization Systems


Key Features and Technical Benefits:

. Seamless Integration Powerpack Generator synchronization systems allow multiple generators to operate as a single unit, automatically adjusting to load demands without manual intervention. This provides consistent and reliable power in large-scale operations, ensuring minimal downtime.

. Automatic Load Sharing Our synchronization systems ensure that load distribution among generators is automatic and balanced. This prevents any single generator from being overloaded, optimizing the lifespan of each unit and enhancing operational efficiency.

. Parallel Operation These systems enable multiple generators to run in parallel, increasing available power capacity. This is particularly useful for high-demand scenarios such as construction projects, industrial plants, data centers, and events that require scalable power solutions.

. Enhanced Reliability and Flexibility The system enables on-demand operation, meaning additional generators can be started or stopped based on real-time power requirements, ensuring optimal fuel efficiency and reducing operational costs. This is particularly valuable in remote locations or areas with fluctuating power demands.

. Monitoring and Control Our synchronization systems are equipped with advanced monitoring and control interfaces that provide real-time data on generator performance, load distribution, and operational status. This allows operators to monitor the system remotely and make adjustments if needed.

. Load Shedding and Protection In case of abnormal conditions, the synchronization system automatically sheds load or shuts down specific generators, protecting the entire system from damage due to overloads or failures. This enhances system reliability and prevents costly repairs.

. Customizable Solutions Powerpack Generator’s synchronization systems are highly customizable to meet the specific needs of different industries and applications. Whether it's a small commercial setup or a large-scale industrial application, our systems are tailored to provide the most efficient solution for your power needs.

Applications:

Benefits:

Powerpack Generator’s synchronization systems are designed to provide reliable, efficient, and scalable power solutions for industries and applications that require continuous and high-performance power supply. With our advanced synchronization technology, you can ensure that your power generation is always optimized, minimizing downtime and maximizing operational efficiency.

Control modules used in Powerpack Generator synchronization systems


ComAP IG500/1000

  • Support for installations with the option for cooperation with up to 32 gen-sets/mains/tie controllers
  • Keeping your business and data as safe as possible, meeting the ISA 62443 level 2 - level 3 security requirements
  • Start-up synchronisation to minimise the paralleling start sequence time and get the gen-set system up and running with minimum possible delay
  • StageV and Tier4Final-ready by default
  • Multi ECU (Electronic Control Unit) enabling communication with more independent J1939 devices such as Engine Control Units, AVR modules, Breakers, etc.
  • Start-up synchronisation to minimise the paralleling start sequence time and get the gen-set system up and running with minimum possible delay
  • PV control supporting small hybrid microgrid (HMG) sites consisting of a grid connection and a single genset and photovoltaic (PV) inverters
  • Dynamic spinning reserve helping to deliver maximum amount of available energy from photovoltaics
  • Faster and cost-effective operations with signal sharing over a CAN bus across a group of control units
  • Controller redundancy minimising solution downtime and ensuring the power isn’t compromised
  • Modbus Client which can initiate Modbus communication and control 3rd party devices
  • Built-in PLC interpreter with the use of ComAp's free PLC Editor
  • AirGate 2.0 for easy connection to your equipment remotely, without worrying about your asset’s IP address
  • User-defined protections and setpoints on top of default parameters
  • Remote control and monitoring of your gen-set operations with WebSupervisor, our cloud-based fleet management tool
  • Communication protocols MODBUS RTU/TCP, SNMP v1/v2c/v3, J1939
  • Secure user management
  • Compatible load/Var sharing and power management with other ComAp solutions
  • Droop regulation allowing load sharing and Var sharing when inter-controller’s communication is lost
  • Plug-in modules to easily extend the functionality of the product
  • Possibility to have a mains application in a gen-set controller with firmware upload functions
  • One hardware for more applications, enabling an easy switch between MINT and SPtM (or MCB and MGCB)
  • Optional geofencing feature helping with efficient unit tracking and theft prevention
  • Increased site efficiency and reduced operational costs through effective power management
  • Event-based history for fast and easy troubleshooting
  • Peak shaving for limiting the import from the mains (e.g., due to higher prices)
  • Load shedding ensuring the most important loads are running even when there is a lack of power
  • Clear visualisation and overview of all important information on the built-in colour display


WOODWARD EASYGEN 3500XT

  • Full connectivity of up to 32 Generators and 16 LS-5 circuit breaker controls in one application
  • Run-up synchronization / Dead Field Paralleling to quickly get several synchronous generators onto the load
  • Three-phase true RMS power sensing with Class I accuracy
  • Operation modes: AUTO, STOP, MANUAL, and TEST - accessible through face plate or discrete input
  • Breaker control: Slip frequency / phase matching synchronization, open / close control, breaker monitoring
  • Load transfer: open / closed transition, interchange, soft loading / unloading, Utility parallel
  • Load share and device to device communication over CAN or Ethernet (Redundant possible)
  • Remote control via interface (Modbus TCP, Modbus RTU) and via discrete/analog inputs for adjusting speed, frequency, voltage, power, reactive power, and power factor set points
  • Freely configurable PID controllers for various control purposes, such as heating circuit control (CHP applications), water level, fuel level, pressure and / or other process variables
  • Direct support to several ECUs: Scania S6, MTU ADEC ECU7/8/9, Volvo EMS2 & EDC4, Deutz EMR2 & EMR3, MAN MFR / EDC7, SISU EEM, Cummins and Woodward EGS02 ECU
  • Field ECU support and additional I/O expansion board connectivity through sequencer files
  • System Update function for online troubleshooting and adding / removing generator sets
  • Time / Date synchronization over Simple Network Time Protocol (SNTP)
  • Cylinder head / exhaust temperature monitoring (Temperatures come from J1939 or CANopen devices)
  • Woodward ToolKit™ software for flexible setup from a single connection to the network. The ToolKit can be accessed either via USB, Ethernet, or CAN ports.
  • Multi-lingual capability: English, German, Spanish, French, Italian, Portuguese, Japanese, Chinese, Russian, Turkish, Polish, Slovakian, Finnish, Swedish


DEEPSEA 8610

  • Comprehensive synchronising & load sharing capabilities
  • Built in governor and AVR control
  • Base load (kW export) control
  • Positive & negative kVAr export control
  • Mains (Utility) decoupling protection
  • 4-Line back-lit LCD text display
  • Multiple Display Languages
  • Five key menu navigation
  • LCD alarm indication. Heated display option available
  • Customisable power-up text and images
  • DSENet expansion compatibility
  • Data logging & trending facility
  • Advanced PLC editor
  • Protections disable feature
  • Fully configurable via PC using USB, RS232, RS485 & Ethernet communication
  • Front panel configuration with PIN protection
  • Power save mode
  • 3 phase generator sensing and protection
  • Generator current and power monitoring (kW, kvar, kVA, pf), kW and kvar overload alarms
  • Reverse power alarms
  • Over current protection
  • Unbalanced load protection
  • Independent earth fault protection
  • Breaker control via fascia buttons
  • Fuel and start outputs configurable when using CAN
  • 8 configurable DC outputs
  • 2 configurable volt-free relay outputs
  • 4 configurable analogue/digital inputs. Built-in sensors to support 0 V to 10 V & 4 mA to 20 mA
  • 12 configurable digital inputs
  • Configurable 5 stage dummy load and load shedding outputs
  • CAN, MPU and alternator frequency speed sensing in one variant
  • Real time clock
  • Manual and automatic fuel pump control
  • Engine run-time scheduler
  • Fuel usage monitor and low fuel level alarms
  • Simultaneous use of all communication ports
  • Remote SCADA monitoring via various DSE software applications
  • MODBUS RTU & TCP support with configurable MODBUS pages for integration into building management systems (BMS)
  • Advanced SMS messaging (additional external modem required)
  • Start & stop capability via SMS messaging
  • 3 configurable maintenance alarms
  • Compatible with a wide range of CAN engines, including tier 4 engine support
  • Uses DSE Configuration Suite PC Software for simplified configuration
  • Power modes for when in parallel with the mains


DEIF AGC150

  • -40 degree support
  • Adapting controls (Controllers show only relevant buttons)
  • Additional I/O modules support (CANbus based CIO) 3 of each type
  • Analog Inputs / Analog Outputs 4/4
  • Analog inputs support resistance, current and voltage
  • Analogue loadshare Via IOM230
  • AOP 2 support 2
  • Automatic Mains Failure sequence
  • CAN telegrams between controllers
  • Changeable operation mode (multiple modes in one software)
  • Changeable controller type
  • Close Before Excitation / Run-up synchronization from 6 seconds
  • DEIF digital AVR DVC550 support
  • DEIF PMS ecosystem compatible with AGC-4, AGC-4 Mk II, AGC 150, AGC 200, ASC-4
  • Digital & analog governor support (Isochronous and droop)
  • Emission control with force regeneration and SOOT alarm
  • Emulation for easy training and FAT
  • Engine CANbus
  • Engine derate functionality
  • Ethernet
  • Front mount
  • Fuel pump logic (after filler)
  • Hybrid EMS support (via ASC-4)
  • Inputs/ Outputs 12/12
  • Inverse time over-current (ANSI 51)
  • Load add/ shedding support
  • Load control and Heavy consumer support (via ALC-4)
  • 4 Multi purpose PID´s
  • 32 Gensets Multi-master Power Management
  • 80 PLC logic
  • 2 RS485
  • Synchronization
  • Tier4 final/stage5
  • UL approved


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